Full Job Description
Develop and implement control and automation solutions.
Testing, commissioning, and troubleshooting of production machine electrical and control systems.
Automation and project planning, scheduling, and budgeting based upon project commissioning and start-up schedule.
Ensure accuracy and reliability of electrical, instrumentation, SCADA, control, and safety systems.
Generate/update electrical, system architecture and automation network drawings.
Planning and execution of preventive and corrective maintenance programs for manufacturing machines.
Perform day to day PLC development, integration, and troubleshooting tasks.
Lead technicians for machine troubleshooting, root cause analysis and implement effective countermeasure.
Using lean / continuous improvement tools (like TPM, WCM, Six-sigma etc ) and methodologies to improve machine’s reliability, reduce downtime and maintenance cost.
Design training material and provide training to peers and technicians.
Maintain adequate and orderly documentation for maintenance department.
Handle project to improve equipment functionality and performance through design changes
Work closely with Manufacturing Engineering Manager and maintain good working relationship with peers and production staff to achieve the required reliability and performance from the machines.
Identify and implement cost reduction, quality, safety, and ergonomic improvement ideas of limited scope.
Work with electronic tools to perform engineering functions ( if required ) .
Work with production & Quality departments to ensure manufacturing goals are achieved.
Investigate, gather, analyze data, and implement solutions to improve processes.
Requirements:
Good understanding of PLC programming, majorly in Siemens (using Simatic Step 7 and TIA Portal) & Allen Bradley PLC’s (Micro, SLC, Compact Logix, RS Logix etc) and software development)
4+ years of working industrial experience with VFDs, Panel views, HMIs, Servo Drives etc. specifically Siemens and Allen Bradley equipment.
4+ years of experience working with industrial electrical systems.
Good understanding of Database management on SQL Server (for Recipe Management).
Good understanding of Vision system. Understanding of ROI, OCR/OCV, Labeling related troubleshooting, Selection of Camera, Lighting and Rejection mechanism.
Demonstrable ability to troubleshoot complex multifaceted (electrical, pneumatic, hydraulic, mechanical) systems.
Good understanding of networking principles and practices, as well as E/IP protocol.
Good command over Calibration and Teaching of Robots (Example: Omron ADEPT robots s600 and s800)
Knowledge of manufacturing processes, quality, and total predictive maintenance
Hands on experience and troubleshooting in PLC, SCADA, AC/DC Motors Control and Drivers are essential.
Designing networks primarily AS-i, Ethernet/IP, ControlNet and DeviceNet etc. and Creating Network Architecture for the plant.
Electrical design during pre-project phase
Ability to read and understand schematic diagrams, P&ID prints, blueprints and control systems.
Candidate must be self-motivated and self-directed individual with good communications skills, Creative thinking skills and Detail-oriented personality
Must Work Closely with Production planner to ensure smooth flow of maintenance activities (both preventative and corrective maintenance).
Understanding of Lean Manufacturing principles.
Excellent interpersonal and communication skills.
Experience working in a Unionized Environment, including directing wage skilled trades employees and communicating to management.
Experience in Project management and business planning. – Small strategic projects or larger tactical projects with medium complexity
Experience with engineering tools, systems and databases.
Experience in developing and managing automation partners / vendors
Experience in managing multiple automation projects simultaneously
Experience in end-to-end project lifecycle execution from proof of concept through commercialization/stabilization
Good understanding of calibration of instruments.
Good understanding of compliance, GMP, GxP, EHS&S and applicable regulatory standards.
This description has been designed to indicate the general nature and level of work performed by employees within this classification. It is not designed to contain or be interpreted as a comprehensive inventory of all duties, responsibilities, and qualifications required of employees assigned to this job.
Qualifications
Qualification & Experience :
B. Tech /BS / B.E in Electrical Engineering, Control Systems, Mechatronics, or Instrumentations with minimum of 10 years working experience.
Or M Tech/MS/ ME in Electrical Engineering, Control Systems, Mechatronics or Instrumentations with minimum of 8 years working experience.
Primary Location
India-Maharashtra-Aurangabad-
Other Locations
Asia Pacific-India-Bihar-Aurangabad
Organization
Johnson & Johnson Private Limited (8080)
Job Function
Operations
Requisition ID
2105977164W