Frontline Engineer – Shift Incharge ECH Job at Bharuch, Gujarat, India Full Time

• Review and provide comments on ECH P&IDs.
• Review and provide comments on Glycerin Purification Unit (GPU) P&IDs.
• Review and provide comments on Vendor Package P&IDs.
• Prepare Standard Operating Procedures (SOPs) for vendor packages (HCL, incinerator, ADU etc.).
• Develop SOPs for ECH plant (Sector-C/D/E & F) and GPU based on the instructions in the operating manual (Approx. 150 SOPs for all sections).
• Prepare the status of equipment erection and plan for further process activities.
• Prepare a site observation for further correction and improvement.
• Checking the piping at site & markup in P&IDs based on the completion of piping.
• Plan & execute water flushing, pneumatic and hydro-testing of piping and equipment with mechanical contractor.
• Plan and conduct area wise plant operation training for DCS engineers.
• Plan and conduct area wise field operation training for field operators.
• Conduct safety training for engineers and operators to raise awareness about Epichlorohydrin and its intermediates.
• Prepare the control and trend group for the Distributed Control System (DCS).
• Review & comments on DCS graphics and Prepare a critical tag list for defining alarms.
• Prepare for and participate in the Distributed Control System (DCS) Factory Acceptance Test (FAT).
• Plan shift activities based on the schedule for pre-commissioning and commissioning tasks.
• Participate in the pre-commissioning of utility systems
• Participate in the pre-commissioning of HCL Unit & Incinerator.
• Participate in the pre-commissioning of Sector-C & Sector-D.
• Participate in the pre-commissioning of Sector-E & F.
• Participate in the chemical cleaning with pure ECH for Sector-E.

During Plant Operations –

• Provide training for the ECH plant operation and troubleshooting.
• Responsible for monitoring of shift operations of ECH plant to achieve monthly production target with following the safety guide lines.
• Maintaining operational efficiency, close monitoring & control the process.
• Prepared Daily production , abnormality and other s
• Co-ordination with CA team and other plant team during the plant tripping/ troubleshooting.
• Suggest process improvements and safety enhancements during plant operations.
• To address the abnormality, follow up with the mechanical, instrument, and electrical departments.
• Maintain discipline, handle grievances, and motivate staff, workmen, and subordinates, fostering teamwork and effective communication.